Produkt:Maritime Industry, Shipbuilding, Offshore, Special Steel

Artikelnummer: Forgings for special applications

Hersteller: KB Schmiedetechnik - a German drop forge

Herstellernummer: drop forge, forgings, CNC machining

EAN-Code: keine Angabe

KB Schmiedetechnik GmbH is a German drop forge, specialized in small series production of safety-relevant closed die forgings from 200g to 130Kg unit weight of all steel grades including Duplex, nickle-based, titanium and superalloys according to following standards, specifications and certifications:

pressure equipment, boiler systems, valves:
DGRL/PED/DESP 2014/68/EU, AD 2000-W0, ASME/ASTM, CNIM, Alstom, Mitsubishi/Hitachi (MHPS), Babcock/Borsig

nuclear power/ atomic energy:
KTA3201.1, KTA1401, AVS D 100/50, EDF/Areva/RCC-M, Siemens

shipbuilding and naval architecture:
DNV-GL (now: DNV), ABS, BV, LRS, ClassNK

Examples are brackets, holders, pipe connections, pressure-bearing parts, valve parts, for boiler systems and bearings and parts for special vehicles, weapon systems, military vehicles, nuclear power and more.

Also Parts for corrosive applications, naval ships, boats, ship technology, seawater-suitable, corrosion-resistant components, seawater-resistant, acid-resistant, highly corrosion-resistant forgings for seawater applications, seawater use, seawater desalination, petrochemicals, fertilizer industry, fertilizer production, food technology industry, drills, drill equipment, drilling heads, marine technology , submarines, underwater technology, underwater engineering

and supplier to nuclear fusion projects (ITER, Wendelstein), particle accelerators (CERN, DESY), high vacuum, high pressure, high temperature, refrigeration, hydrogen, helium, deuterium, tritium, urea/uric acid, fertilizer, agriculture/agricultural machinery/engines, engine parts/components for ship building, forgings for naval architecture, chemical industry, food industry, special vehicles, defense industries, Defence, Off-Highway Vehicles, Power Generation

Alternative, renewable, wind energy, hydrogen, solar thermal power plant, coal-fired, gas-fired power station, high/low temperature, refrigeration technique, circuits, ammonia, compressed media

Examples for steel grades

The following nickel-based superalloys are trademarks of their owners: Monel®, Incoloy®, Inconel®, Hastelloy®.

Examples are:
Monel®: 2.4360 – Alloy 400
Hastelloy®: 2.4617
Incoloy® and Inconel® group of steel grades:
2.4858 – Alloy 825 and 2.4856 - Alloy 625, 2.4816 - Alloy 600

They are especially used for high temperature applications.

Certified for maritime pieces by

Lloyds Register (LR)
Det Norske Veritas (DNV)
Bureau Veritas (BV)
American Bureau of Shipping (ABS)
Nippon Kaiji Kyōkai (ClassNK)

Forgings for corrosive environments - coated carbon steel, stainless steel, superalloys!

Further examples for stainless steels

1.4401 (V4A), 1.4404 (316L), 1.4435 (316L), 1.4301,1.4307 (304L, V2A), 1.4462 (F51, Duplex), 1.4571 (F316Ti), 1.3964 (Alloy 50) and

NiCrMoV-based high-grade alloy steel such as 1.6959 or similar for demanding applications and nickel-based alloys for high temperature environments like power plants.

Forged parts for (examples):

Valves, valve parts, valve housings, high-pressure valves, hydraulic valves, nuclear valves

Pipe flanges, boiler construction, pipeline construction, Y-pipes, forged pipe angles, fittings, fittings, fork pieces, pipe connections, Y-pieces, T-pieces, L-pieces

corrosion-resistant components, highly corrosion-resistant forgings for seawater desalination, urea processing, petrochemicals, drilling rigs, firefighting equipment, naval boats, underwater technology, defense technology

Wear parts, drill heads, drill bits, chain parts, rollers, bearings, connecting parts, fasteners, sockets, joint sockets, eye bolts, nuts, engine parts, hydraulic components

Drop forge, steel and titanium forging - forging of special alloys and special steel

Forgings made from Duplex, Hastelloy®, Inconel®, Incoloy®, Monel® and titanium alloys

Niobium and vanadium are used as alloying additives for stainless steels and non-ferrous alloys such as superalloys, as correspondingly alloyed materials are characterized by increased mechanical strength.
Applications range from nuclear technology and aircraft construction to coins and jewelry to superconductors. Titanium and molybdenum not only promote the strength of steels, but also their corrosion resistance, tungsten promotes temperature resistance.

Examples of forgeable special alloys and special steels

NiCrMoV-based nickel-chrome alloys such as 1.6959
Nitrogen-alloyed duplex steel such as X2CrNiMoN 22-5-3 (1.4462/F51)
or super duplex steel such as X2CrNiMoN 25-7-4 (1.4410/ F53)
Tungsten-molybdenum alloys such as X10CrWMoVNb 9-2 (1.4901/F92)
Titanium-stabilized chrome-nickel steels such as 1.4571/F316Ti

KB Schmiedetechnik, a drop forge in Western Germany, is manufacturing forgings for the construction of boiler systems including tube connections for piping like fittings, flanges and complex manifolds, offshore, marine, shipbuilding

Drop forgings of stainless steel: corrosion-resistant, non-embrittling, seawater-suitable

Drop forgings according to Pressure Equipment Directive PED 2014/68/EU, AD 2000-W0, KTA, EDF/Areva/RCC-M

Boiler parts for boiler systems and vessels from former Alstom, Babcock/Borsig, CNIM, Mitsubishi/Hitachi (MHPS) and more.

Valves, valve parts, valve bodies, high-pressure valves, hydraulic valves, nuclear valves, safety valves, pipe flanges, boiler construction, pipeline construction, Y-pipes, forged pipe angles, fittings, fittings, fork pieces, pipe connections, Y-pieces, T-pieces, L-pieces, forged fittings

mechanical safety components: closed-die grain forged

Grain flow forging for critical applications

Forgings have a grain flow, like the fiber structure of wood, caused by plastic deformation during the forging process. Proper orientation of grain flow improves the physical properties of forged parts.

Everyday examples for forgings are car wheel bolts or screw nuts. Further examples include all kind of fasteners and hoists including forged hooks, eyebolts, and chain links. Forgings are also part of complex assemblies like crawler track chains, articulation sockets for busses or trains, hydraulic systems and lifting gears, as well gearwheels (forged blanks), pinions, rollers, holders and supports.

Made in Germany of European primary material

KB Schmiedetechnik GmbH is a Western German drop forge, specialized in small series production of closed die forgings from 200g to 130Kg unit weight and up to 600mm length of all forgeable steel grades and superalloys.